• Poor quality Ozito cordless drill charger

    An Ozito OZCD12V1A cordless drill came in to us for recycling and it looked like it had hardly been used.  Rather than recycling it I thought it might be a good candidate for repurposing or rehashing with different batteries.

    Photograph of a printed circuit board inside a power pack.
    Never been soldered!

    On inspection I found that the NiCd batteries were leaking (this may or may not be an issue since I have no idea how old it is) but more importantly I found that a wire on the transformer in the power supply had never been soldered at the factory!  It didn’t help that the circuit board on the transformer was only flimsily attached.

    The drill was hardly used, possibly because that batteries could not get charged?

    I don’t know how the mechanical side stacks up but the electronics is pared back to an absolute minimum.  Firstly, there is no filter capacitor in the charger power supply.  You can get away without one in some cases but it is usually good practice to have it.  The NiCd charging circuit is really basic.  Maybe even too basic to the extent that it may damage the NiCd cells.  It consists of six components, and two of those are indicator LED’s.  Having the two LED’s (one red and one green) is one positive thing.  Sometimes cheap products only use one.  Temperature sensing of the NiCd cells is also non-existent and that, coupled with the lack of battery voltage detection, means that the really basic charging regime will shorten the lifetime of the cells.

    It is a real shame that consumers demand cheap products and manufacturers supply them.  It is creating unnecessary environmental problems

     


  • E-waste and e-scrap

    Here at Ecotech Services we have blogged a lot about e-waste and we have got some info pages about it.  Our mission is actually to turn all e-waste into e-scrap.  E-scrap is the stuff that is recycled and e-waste goes off to landfills (or something worse).

    I’ll have to put in a plug (pardon the pun!) for E-scrap News, a US based newsletter from the Resource Recycling publishers.  If you are into e-waste and e-scrap I highly recommend that you subscribe to it.


  • Robots and e-waste

    Robots are used a lot in manufacturing and I have been thinking about using them for e-waste processing.  In most cases it is not a goer because set up costs are too high and the volumes are too small, but one thing that they could be used on is audio and video cassettes.  We accept them for recycling and I was thinking of getting one of those cheap desktop robots to take them apart.  More for fun than as a commercially viable operation. There is no money in processing tapes.

    Anyway, what prompted this train of thought was the announcement of Liam, Apple’s iPhone dismantling robot.  Good on you Apple for doing a little bit of product stewardship and making a start on automating the recycling process.

    Liam – An Innovation Story

    No Description


  • A lot of packaging for a small screw

    I was sorting a consignment of recycling in one of our e-crates when I came across this:

    Can you see the screw?
    Can you see the screw?

    So here we have an M2x3 mm screw with part number DP/N OHCN8P or SG-OHCN8P-M0287-27C-1TRF REV A00. And it is quite a lot of packaging and quite a lot of part number for such a small item! Welcome to the 21st century I guess.

    I think the screw is for a bit of Dell computer gear. Now Dell is normally quite good with their environmental policies but in this case it is not so good. This screw is probably used for mounting accessories. I would have thought a better way of supplying a screw for this sort of thing would be to incorporate it directly into the product. This idea is nothing new. In the old school XT’s and other desktop computers the screws used to hold in the expansion cards were part of the case (and held the blanking plates in place). Later models of desktop cases just had integral blanking plates that had to be broken out before putting in an expansion card. And there were no screws supplied!

    Anyway, back to this M2x3 mm screw. Surely there would be a spot somewhere in or on the gear that it is used on where it could be stored? From an environmental point of view two plastic bags and a piece of paper would not be needed. From a job costing point of view there would be less material and less individual operations saving money on the production cost of the piece of gear.

    Speaking of small screws I came across a website called LaptopScrews.com, a US based supplier that supplies, well, laptop screws. This is great! A supplier of a very specific product that is sometimes needed by repairers and DIYers.


  • Climate change and e-waste

    The COP21 climate change conference is currently in progress.  While the major focus of climate change is around the use of fossil fuels there are other aspects that are drivers of climate change. One of these is waste.

    Ecotech Services is working towards zero e-waste to landfill and takes all practicable steps in reducing greenhouse gas emissions in the process.  We have a range of environmental policies in place to minimise waste and to minimise greenhouse gas emissions from our day to day operations.

    In addition to these in-house measures the work that we do in repairing, refurbishing, and recycling various products leads to a net reduction in greenhouse gas emissions.  Repairing and refurbishing means that the embodied energy (that which has been used to produce and transport the item) is used over a longer period of time.  Recycling, one of the other areas in which we work, is virtually always a better option for reducing greenhouse gas emissions.

    Due predominantly to the complexities of supply chains, doing emissions calculations for the work done by Ecotech Services is a difficult exercise.  The New Zealand’s Greenhouse Gas Inventory 1990-2013 shows that emissions from waste itself has remained fairly constant over a thirteen year period, and in 2013 were 6.2% of total emissions.  Of that 96.4% were from landfill methane emissions.

    Landfill methane emissions are created by the break down of organic material.  Since Ecotech Services generally only disposes of inert materials such as plastics, glass, and rubber rather than organic material, the climate change footprint of our waste disposal is very low.  Additionally, the plastics going to landfill (which are problematic in terms of recycling) can be considered to be carbon sequestration.


  • E-waste and volcanoes

    Here is another cartoon from Alex Hallatt’s Arctic Circle that is related to the work we do.

    Hallatt 17-07-2015


  • Global E-Waste Monitor 2014 report

    The United Nations University (UNU) have released the Global E-Waste Monitor 2014 report. It is estimated that less than one sixth of the e-waste generated globally was diverted from landfills and either recycled or reused.

    New Zealand generates 19kg per capita giving a national total of 86,000 tonnes.  Australia, with which we have close economic ties and similarities in culture, generates 20kg per capita, however they have legislation in place for mandatory e-waste recycling whereas New Zealand does not.

    Given that e-waste contains toxic material and recoverable resources there is a lot of work required to make electrical and electronics technology sustainable.

    Discarded Kitchen, Laundry, Bathroom Equipment Comprises Over Half of World E-waste – United Nations University

    E-waste last year contained US$52 billion in resources, large volumes of toxic material; most is not collected for recovery or treatment New United Nations University report details e-waste generation by region.

    The full, high resolution report can be downloaded from the UNU.


  • An unkind cut

    There are a couple of organisations here in Christchurch that I would like to use as source of appliances for refurbishment.  They both insist that they cannot part with the appliances unless the power cords are cut off.  Health and safety issues they declare.  But I am a registered electrical technician I tell them.  I am always receiving appliances that may be of dubious electrical safety.  Nope thems the rules they say.

    And they are right.  It is not a case of overzealous staff being overly officious or paranoid. The rules on electrical safety and the sale (or the giving away) of electrical appliances is quite quite clear.  The regulations state that in order to sell (or give away) the appliance it must be prevented from being plugged into the mains unless it has been tested to AS/NZ3760.

    A staff member at the Ministry of Economic Development (who are in charge of energy safety) was helpful and sympathetic.  It was suggested a legal waiver could be signed to get around the issue but I thought that that was a bit odd.  It sounds like it has given them the idea of changing the regulation when the are next up for review in order to solve this dilemma.

    Once the power cord is cut off an appliance the cost of refurbishment is increased.  What may have been a simple repair job turns into real hassle because fitting a new power cord is often really fiddly.  So unless the regulations change, or I can get a legal waiver from my sources it looks like I may have a bit less cash flow and the world will have a bigger pile of e-waste!


  • Roadside e-waste

    A discarded oil heater on Madras St in Christchurch.
    A discarded oil heater on Madras St in Christchurch.

    Here in Christchurch  I often see televisions and other appliances dumped by the side of the road.  Sometimes they are carefully placed outside a private residences.  They are also put next to the clothing recycling bins operated by charities.  I will write more about the televisions at a later date but I often see those cheap column oil heaters as a discarded item. Well ok, I have twice seen them on the roadside in the last six months!

    I have looked at a few of these heaters and the common fault is the castors falling apart.  Also the support plates for the castors are made of such thin metal that and of a poor design that they bend really easily.

    Replacing the castors is a really easy job.  They can simply be unbolted and replaced with new ones.  So why are the owners not fixing them or getting someone handy with a spanner to do it?  Surely that is a much easier option than discarding the faulty heater, earning  money to buy a new one, finding your way a shop that sells them, taking it home, and then unwrapping and assembling it?

    And I thought we were scrimping and saving because of this so-called economic recession.