• Not impressed with you Acer

    Now look here Acer.  I usually like your products.  They are generally pretty well made (we’ll overlook that case in the late 1990s where the edge connectors in one of your laptops had insufficient gold plating causing a fault common to that model).

    Anyway, I was not impressed with your model A2.1 multimedia speakers for a couple of reasons. Firstly, even though you gave it the nice design feature of supplying the mains power out on a IEC 60320 fly lead why on Earth didn’t you put in a current sensing circuit so that the speaker circuitry is only powered when there is a load connected?  And while we are on energy efficiency,  why did you use an inefficient main frequency transformer instead of a switching power supply?

    Secondly, why did you simply glue the thing together?  And weakly at that.  It virtually fell apart when I showed it the spludger tool!  Well not quite but you know what I mean.  Now I am no health and safety Nazi but mains powered items that come apart easily are a bit of a electrical shock hazard.

    Here is the insides of the Acer A2.1 multimedia speakers.
    Here is the insides of the Acer A2.1 multimedia speakers.

    Yeah, I know the answer to these questions.  It comes down to cost doesn’t it. But come on.  Just how much market share will you lose if you made a slightly better product that costs a bit more?

    The speakers came in for recycling but when I tested it the only fault was a scratchy volume control that sometimes caused the left speaker to cut out.  All it needed was a squirt of cleaner to fix it, and I suppose I will just have to glue the thing back together.


  • Will the new safety laws do anything?

    This is a previously unpublished article that was submitted to news organisations.

    In April the Health and Safety at Work Act will come into effect and it will be the first major change to workplace safety legislation in over twenty years.  If we can use the number of fatalities as a proxy measurement for workplace safety overall we can look at some of the available data to see what effect the new law may have.  Based on comparisons with other countries, a very difficult exercise for various reasons, we are doing slightly worse than some of the EU countries but much better than the litigious United States.

    At present there are about 50 workplace fatalities per year, and according to data from 2009 the rate was about five deaths per 100,000 employees per year.  Putting it another way it will take workers 20,000 years on the job before they have the statistical chance of being killed.  Being a statistic they would of course have just as much chance of getting killed on the first day on the job as they would after working for 20,000 years.

    In the period from 1993 to 2009 the average number of workplace fatalities did not actually change very much.  The Health and Safety in Employment Act passed into law in 1993 but it had no effect on the recorded workplace fatalities.  Also, over the 1993 to 2009 period there had been an absolutely huge change in workplace health and safety culture and policy.  This also had no obvious effect.  A similar situation happened when bicycle helmets became mandatory.  Even though there was a huge uptake in the use of bicycle helmets there was no corresponding stepwise reduction in head injuries due to cycle accidents.

    So are we seeing the long tail of the law of diminishing returns on the number of workplace fatalities?  If this is the case then no matter how much policy is put in place there will be no effect on the fatalities.   One reason why there will always be fatalities is the concept of risk compensation, where we will always aim for the same level of risk.  This means that is does not matter how many health and safety procedures are implemented workers will always take risks with some risks leading to fatalities.

    Another thing to consider is the effect of what may be onerous health and safety compliance on the cost of doing business in New Zealand.  While larger companies can absorb an increase in compliance costs small businesses, on which the New Zealand economy is built, will feel the financial pinch.  Businesses that are only marginally profitable will shut down.  All else being equal, the work carried out by these businesses, which may need to be done in some cases and in all cases would be a contribution to the New Zealand economy, will shift to a country with less restrictive health and safety policies.

    If any work currently done in New Zealand is forced to shift off shore to a country with less strict health and safety policies we should consider the ethics of this from a global perspective.  Is it really ethical to allow some of the more dangerous industries to move off shore where foreign workers are killed instead of New Zealanders?  Based on what has already happened with sourcing cheap labour, cheap recycling, and cheap waste disposal this is a likely scenario.  So it the global workplace fatality rate remains the same would anything have been achieved with the new law?

    The best piece of health and safety equipment, which some either choose not to or cannot use correctly, is the grey matter between our ears.  And so how do we legislate for the use of our brain?


  • Health and Safety Reform Bill

    Ecotech Services welcomes the news that the Health and Safety Reform Bill has been amended by removing the requirement for a health and safety committee for organisations with less than 20 people.  This is a positive move for small businesses who are encumbered with high compliance costs.

    Statistical data shows that since 1992 there has been no real change in the number of workplace deaths.  Given that there has been a major shift towards having a strong culture of workplace safety, it appears that no amount of government or company policy is reducing the current number of workplace deaths.  The law of diminishing returns can possibly be applied to health and safety measures, and if so we would be in the long tail of having vanishingly small returns for any new policy that is put in place.

    figure 3
    From Gunby, P., How Bad is the State of Occupational Fatalities in New Zealand? New Zealand Journal of Employment Relations 36(1): 35-51

    The case is almost exactly the same for electricity related safety.  There has been no statistical change in the number of notifiable electrical accidents causing death over the past 20 years but there has been a slight decrease in the number of injuries.

    Over this period, there has been a number of policy changes relating to electrical safety; the Electrical Workers Registration Board was formed in 1992,  a raft of prescriptive standards have been introduced, electrical regulations have been updated, and in 2015 the practising licences for electrical workers are now required to have photo identification.

    Notifiable electrical accidents
    From 2008 Summary of Reported Electrical and Gas Accidents (Published 19 May 2009)

    We realise that statistics are of no use to those who have been injured or are grieving over the death of a loved one, but they are essential for the formulation of sound policy.

    [Edited – 11 August 2015]


  • Electrical safety and appliance refurbishment

    Any new or used appliance that is sold or supplied in New Zealand must conform to the relevant legislation, which in this case is the Electrical (Safety) Regulations 2010.  Ecotech Services carries out refurbishment of appliances that have been discarded but we have difficulty obtaining these due to the way these regulations are interpreted by some individuals and organisations.

    Section 80(3) of the regulations states:

    A used appliance is, for the purpose of this regulation, deemed to be electrically safe if, at the time it is sold or offered for sale,—
        (a) it is tested, inspected, and tagged in accordance with AS/NZS 5761; or
        (b) it has been disabled and marked in accordance with AS/NZS 4701; or
        (c) in the case of a used electrical medical device, it is tested and marked in accordance with AS/NZ 3551.

    In  practice, for discarded appliances, this usually means the power cord is cut off as per the AS/NZS 4701 standard, regardless of whether the appliance is electrically safe or not.  This makes the refurbishment process carried out by Ecotech Services uneconomic for many appliances due to the time involved in installing a new power cord to the relevant standards.

    As a means by which Ecotech Services can obtain intact, discarded appliances, an adviser at WorkSafe New Zealand suggested that testing to AS/NZS 5761 be done prior to the sale or supply in order to remain within the bounds of the regulation.  There is possibly a grey area in what is defined as supply, at what point in the transportation of the items for example, but this level of detail is, according to the advice given, not something that is likely to be questioned in a court of law.  It is also not something that is seen as an issue by WorkSafe New Zealand.  This is because a distinction can be made between possession and ownership of an item.

    Based on the advice given Ecotech Services can assure clients that they are able to supply untested appliances to us.  We have the appropriate staff and testing equipment to ensure legislative requirements are met.

     


  • Lamp sockets and electrical safety

    I have just done my electrical safety refresher course and when I was changing yet another blown light bulb in our house I began thinking about the safety of the actual sockets.

    Danger of death sign

    All sorts of work, backed up by regulations, is done to make things as electrically safe as possible, such as doing periodic safety checks, limitations on who can do what, insulating sleeves around the live and neutral on mains plugs, a protruding shroud on extension cord sockets, prohibition of the sale of some second hand electrical goods, to name just a few.

    So then why is it that it so easy to stick your finger into a live lamp socket? Sure, most lamp sockets are on the ceiling but there are plenty of desk lamps, bedside lamps, wall mounted lamps etc from which you can get zapped. On a technical point, and I don’t want anyone to test this, the shock received would only be across a couple of centimetres of skin so it may not be fatal.  The fatal electric shocks are those where the electricity passes though the chest area where the heart is located.


  • Human safety versus environmental protection

    There is a huge amount of electrical safety regulation here in New Zealand and this sharply contrasts with the total lack of environmental regulations for the same equipment.

    Any electrical products used in New Zealand need to pass a set of compliance tests before they are allowed to be sold. Once in use, and depending on where and how they are used, electrical products require electrical safety testing as often as every three months. When they are discarded or scrapped they have to be prevented from being able to be plugged into the mains electricity supply.

    Contrast this with the fact that even though some electrical products contain hazardous substances such as mercury, cadmium, and lead, there are absolutely no regulations governing the disposal of these products.  Also, it seems everything conspires against the repair, refurbishment, and recycling of electrical products.  I have discussed the decline in the repair industry in this submission, I have already blogged about being unable to obtain stock for refurbishment, and I am finding that recycling e-waste correctly is almost impossible to do.

    All of this is part of the intergenerational inequality that our society has created.  We are placing a high value on our own lives but it means that if future generations want to enjoy the state of the environment that we currently have then they will have to clean up the mess that we are creating.


  • Cheap and dangerous rubbish

    While browsing my filing system (also known as the office floor) I came across a news item from 2013 about a real dodgy Chinese knockoff of the Apple iPhone chargers.  A Chinese women was electrocuted when she answered her Apple phone.  Now you cannot get electrocuted from an iPhone of course because it runs on extra low voltage (ELV) but it was plugged into a charger at the time.  This suggests that the charger, which was not Apple branded, did not have any isolation between the mains power and the ELV output.

    Credit where credit is due and while we can easily criticise Apple for all sorts of things they did the right thing by offering their replacement chargers at a discounted price in many countries, including New Zealand.

    It was not the first time that phone chargers has caused electrical shocks and there was another case in China soon after the fatal one mentioned above.  As a technician I am very interested in the results of any investigation into dangerous phone chargers but a quick poke around the internet did not bring anything to light.

    Designing a charger that gives sufficient isolation between the mains voltage and the ELV output is not rocket science! Insulation, isolation, testing, compliance etc are all important things.  So come on manufacturers get your act together!

    UPDATE: Yep, sure enough, these crappy chargers don’t have enough isolation between the primary and secondary (amongst a whole lot of other problems)!  This is a video from Dave Jones over at the EEVblog who did a teardown of two of them:

    EEVblog #388 – Fake Apple USB Charger Teardown

    No Description


  • Electrical safety testing

    I had two cases last week were the electrical safety regulations failed in their intended purpose for two different reasons.

    An item came in for repair which powered up but did not operate.  It had a current AS/NZS 3760 test and tag label.  I discovered that there was no earth on the metal frame of the equipment.  I also discovered that the power supply cord must have been pulled, breaking the supply wires but it leaving the earth wire intact.  That was the first problem – lack of a decent cord clamp!  The second fault, and one that should have been picked up on the test and tagging, was that the socket did not have the earth pin connected to the chassis.  It should have had the earth for it to be sold in New Zealand.

    In the second case I discovered loose connections in a mains plug and some of the plug assembly had become hot, resulting in distortion of plastic parts.  It was on a piece of equipment that draws a fairly large amount of current and it is not likely that the plug would have caught fire but if the fault was in the equipment itself it may have represented a fire hazard.  The plug was not original.

    Test and tagging under AS/NZS 3760, AS/NZ 5761, or AS/NZ 5762 is only of use if it is carried out correctly, and it does not pick up loose connections that may lead to fire risk.